Expand capacity or add a production stage
Will the rest of the factory support the extra machine?
For an additional machine, a new product format or a missing production function.
Follow the decision steps ↓
Confirm the problem
Define the extra saleable output or production function you need. Review the surrounding stages and support systems before choosing an isolated machine.
Review the stages around the proposed addition
- Feed and preparation
- Proposed capacity addition
- Following production stages
- Inspection and packing
Compare verified output and operating conditions at each relevant stage; no stage capacity is assumed here.
Prepare the evidence
Collect these records before narrowing the equipment or service scope.
- Product mix, tile sizes and target output by shift or operating period.
- Current output, downtime and changeovers at the relevant stages.
- Available floor space, storage, utilities and handling arrangements.
Compare approaches
Add one machine
Identify which existing stages and utilities can support it.
Include feeding, transfer, buffering and downstream handling.
Add a coordinated equipment group
Compare the machines and interfaces as one supplied scope.
Check the identity, condition and capacity of each unit in the group.
Change the operating arrangement
Review shift allocation, changeovers and material handling.
Verify the effect with operating records before committing to new equipment.
Check the limits
- Nameplate capacity is not a measured output for your product mix.
- Record constraints in power, water, compressed air, storage and receiving space.
- Check which other stages could become limiting after the addition.
A capacity-matching checklist and an outline of the required supporting scope.
Find equipment and support
Review relevant equipment
Open the individual equipment records and compare their condition and included scope.
Define the work around the machine
Choose fit checks, inspection, export preparation, installation and acceptance planning for the project.
Choose your service scope →Worked examples for this decision
Prepare your project requirements
Carry this buying task into a brief and add the measurements, equipment references and open questions you have.